Blender Machine

V-blender is also known as Twin Shell blender is a machine for processing products into a consistent mixture. This blender has seven parts: the V shape cylindrical shells for improving the mixing of the products, discharge system is used for adjusting the removal of the products, the valves for preventing spillage, the control system serves as the powerhouse, the drive mechanism is to ensure the satisfactory machine thrust, speed controller and timer to regulate speed, and safety switch to prevent an accident. This machine is used to process solid particles, dry powders, and granules into a consistent mixture of materials in 10 to 20 minutes through a diffusion mechanism. It is made of stainless steel.

 

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Figure 1. V- Blender Machine

 

 

Detailed Description of object

V shape cylindrical, discharge system, Valves, control system, drive mechanism and Speedometer displays.

 

The two arms of the cylinder’s inclines at 70° to 90° to form the ‘V’ shape design for easy mixing of the products. Also, the discharge system is usually at the bottom part of the V shape cylindrical shells enables the free release of materials and adjusting the removal of the blended mixtures. This function is made possible because of the 70° to 90° inclination. The machine has various valves that are suitable for different products like dry powder and granular. The valves help to prevent wastage of products. The control system serves as the powerhouse enables the ON and OFF button, which allows the user to put the machine on. It also allows the converter to convert the power supply from AC to DC. The converter steps down the 240V and reduces it to 12V to allow for the DC motor operation. Before starting the process, the safety switch ensures that the safety guard fully covers the rotating parts. The machine has a total capacity of 50 to 3000 liters and a speed range of 10 to 30 RPM.

 

 

Figure 2 V- blender

 

 

 

Instructions

 

Before loading the blender, make sure the load port cover is at the top by rotating the blender. A bar clamp mechanism holds the load port cover into position. Remove the screw from the handwheel, slide the bar, and remove the load cover. Load the material into the load port until the volume is 1.1Ft3. Confirm that the discharge valve is safely closed, and the blender will be ready to function. To blend the material, turn on the variable speed controller around 20RPM. The blender will rotate for about 10 to 20 minutes, depending on the material and the desired blending. It is not possible for over blending to happen in a V blend.

 

 

 

Conclusion

 

The V-shape blender is good at inter-mixing the materials. During tumbling, the material splits and recombines within the cylindrical arms. The rotation divides the batch, which then moves into the two arms. The mixing is possible because of the blender’s parts, such as the speed controller and the two cylindrical arms that smooth the process. Some of the benefits of the V-Blender are:  Firstly, the blender has unique configurations that make it achieve higher heights that are difficult to accomplish by other blenders. Secondly, the user can achieve the desired blend in a short time. Thirdly, it is possible to blend a vast array of materials starting from dry powders to granules. Lastly, the V-blender can reduce the product particle size because it has no blades to break down the particle sizes mechanically.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

References

V blender. (2019, July 10). [Picture]. Retrieved fromhttps://www.saintytec.com/v-blender/

Powder Process. (2019, July 10). v blender [Picture].Retrievedfrom https://www.saintytec.com/v-blender/

Mixing powder. (2019, July 10). [Picture]. Retrieved from https://www.saintytec.com/v-blender/

V-Blender: The Ultimate Guide. (2019, July 10). Retrieved November 13, 2020, from https://www.saintytec.com/v-blender/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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